What Is a Workstation Crane?
Workstation cranes, also known as free standing bridge cranes, or KBK cranes, do not require the aid of a factory corbel to install. Workstation crane is one kind of overhead crane, instead of using the building as their support, it has floor-mounted supports. When designing a factory, reducing the load-bearing height of the column can greatly reduce the cost of the factory building. A workstation crane is a material handling system designed for lifting and moving loads within a specific work area or workstation. Sometimes you don’t need a bridge crane that spans the whole width of your building. You might need to lift heavy things in one part of the building so anything more would be a waste. Alternatively, your building isn’t strong enough to support a single or double girder crane. In these cases, it is much safer and necessary to use a workstation crane. The KBK crane can also be mounted on the ceiling using a hanging crane to save space height. Freestanding overhead cranes are a smart choice when you have limited overhead space or need to move lighter loads.
KBK series overhead cranes include KBK-LD type single beam, KBK-LS type double beam, and other types of lifting equipment. The KBK workstation crane has a lifting capacity of 0.5 tons to 5 tons. It has a wide range of applications, especially for modern production processes. Workstation cranes or free standing bridge cranes are commonly used in manufacturing, agriculture and many other fields. It is mainly used for moving light and heavy objects over long distances in the workspace. KBK cranes can be used stand-alone or configured as an additional track in the overall lifting system.
Parameters of Free Standing Bridge Crane
| Lifting Capacity (t)： |
0.5~5 tons |
| Crane Span (m)： |
1~9 meters |
| Lifting Height (m)： |
as your requirements |
| Lifting Speed (m/min)： |
1~6 meters/min |
| Working Class： |
A3 |
| Control Mode： |
remote control、cabin control |
Advantages of Free Standing Bridge Crane
- Modular design: Free standing bridge cranes can be increased or decreased according to the changing production needs. It is easy to disassemble and move quickly without affecting the normal use of cranes in other areas.
- High comprehensive benefit: Electric components are maintained conveniently. Reduce the time and cost caused by equipment failure, and the comprehensive benefits are high.
- Reduced plant costs: Workstation cranes do not require plant corbels. In the design of the factory building, the bearing capacity of the column of the factory building can be reduced and the cost can be reduced. The streamlined structure reduces the use of steel structures and greatly reduces costs.
- Do not change the structure of the plant: KBK crane structure can be increased or decreased at any time according to production needs. There is no need to make any modifications to the original plant structure.
- Good adaptability: The modular crane system can be flexibly designed according to the needs of the factory. KBK crane can be used in newly designed plants, but also the renovation or expansion of old systems.
- Simple installation: The flexible, modular crane system is easy to install and commission. The components of the workstation crane only need to be connected by bolts. KBK crane can save the space occupied by the factory and improve the efficiency of the enterprise. Free standing bridge crane can be operated manually, or automatically and semi-automatically.
KBK Crane Components
- Rail System: The foundation of the KBK crane system is the rail system. It consists of steel or aluminum rails that are securely mounted in the ceiling or on support structures in your workspace. These rails provide the track along which the crane components move.
- Bridge: The bridge is the horizontal part of the crane system that runs along the rail system. It supports the trolley and hoist, allowing them to move horizontally across the workspace. The bridge is typically composed of steel or aluminum beams designed for strength and durability.
- Trolley: The trolley is a movable component that runs along the bridge. It carries the load hook and facilitates horizontal movement of the load. The trolley is equipped with wheels or rollers that allow it to smoothly travel along the bridge.
- Hoist: The hoist is responsible for lifting and lowering the load. It is attached to the trolley and uses a hook or other lifting attachment to secure and manipulate the load. The hoist can be manual or electric, depending on the specific KBK crane system configuration.
- Control System: The control system includes a control pendant or a wireless remote control that allows the operator to control the movement of the trolley and hoist. It enables precise and safe load handling.
- Support Structure (if applicable): In some cases, especially for free-standing KBK crane systems, there may be a support structure that holds the rails and bridge above the workspace. This structure provides stability and support for the entire system.
User Guide and Maintenance for Workstation Crane
User Guide of Workstation Crane:
- Load Capacity: Always check and adhere to the crane's specified load capacity. Overloading can lead to accidents and damage to the equipment.
- Pre-Operational Inspection: Before each use, inspect the crane for any visible damage, loose bolts, or worn components. Ensure that the crane's controls are functioning correctly.
- Clear Work Area: Keep the workspace beneath and around the crane clear of obstacles, equipment, and personnel. This prevents collisions and accidents during operation.
- Safety Devices: Familiarize yourself with the crane's safety devices, such as limit switches and emergency stop buttons. Use them as needed to ensure safety during operation.
- Lifting Procedures: When lifting loads, ensure that they are properly secured and balanced. Lift the load smoothly and avoid sudden jerks or rapid movements.
- Electrical Safety: If the crane is electrically powered, ensure that electrical connections are secure and protected from damage. Only authorized personnel should perform electrical maintenance.
Maintenance of Workstation Crane:
- Scheduled Inspections: Implement a regular inspection schedule, including daily, weekly, and monthly checks. This helps identify and address issues promptly.
- Lubrication: Lubricate moving parts, such as wheels, rollers, and gears, according to the manufacturer's recommendations. Proper lubrication reduces friction and prolongs component life.
- Chain or Rope Inspection: If your crane uses a chain or wire rope hoist, inspect it for wear, kinks, or damage. Replace any damaged components immediately.
- Fasteners: Check all bolts, nuts, and fasteners for tightness. Loose fasteners can compromise the crane's structural integrity.
- Electrical Components: Regularly inspect electrical components, wiring, and connections for signs of wear, damage, or loose connections. Address electrical issues promptly.
- Safety Devices: Test safety devices like limit switches and emergency stop buttons to ensure they function correctly.
Why Custom a Crane Solution?
At Yuantai, we know that there is no "one size fits all" in the lifting field. Universal cranes are suitable for general factories, warehouses, etc. Besides, different applications have different needs for cranes. For example, steel industries often lift steel plates, so need electromagnetic cranes. Ports and docks often need to load ore, gravel, and other bulk goods, so need to grab bucket cranes. Chemical dangerous places often need to carry flammable and explosive materials, so need explosion proof cranes.
So, we provide customized cranes according to the special needs of our customers. Custom crane solutions offer many benefits in a variety of applications：
- Improve efficiency: Cranes can use automatic controls, and special accessories to improve efficiency.
- Break space constraints: In limited spaces, standard cranes may not fit due to their size. Custom cranes can be designed as compact or lightweight cranes.
- Cost savings: Customized cranes can lead to long-term cost savings. Customized crane solutions ensure crane's performance is all necessary for your business.
Get Your Free Quote
I'm happy to help you with a crane solution and pricing. Please provide me with the following crane specifications:
- What type of overhead cranes do you need? (i.e., overhead crane, gantry crane, etc.)
- What lifting capacity do you need for your overhead crane?
- What span of crane do you need?
- What lifting height of overhead cranes do you need?
- What material will the crane lift? (i.e., steel, concrete, etc.)
- Will the crane be used indoors or outdoors?
- Any special requirements for the crane? (i.e., explosion-proof, etc.)
If you have any crane needs, please contact us online or email us at cherry@ytcrane.com. WhatsApp/WeChat：+86 15093126500 . Our crane engineers will give you a suitable crane solution and a specific crane price within 24 hours.
