5 Ton Small Gantry Crane for the Assembly Tasks in Philippines

Customer Profile

The customer, Samson, is from a manufacturing company in the Philippines that specializes in the assembly of medium and heavy mechanical components. To streamline their operations and enhance the efficiency of their assembly process, they sought a 5 ton gantry crane. Their requirements emphasized mobility, ease of assembly, and adaptability to varying workshop layouts.

Project Background and Challenges

Based on our communication with Samson we have identified his application requirements as follows:

• Operational Flexibility: The crane can be moved between different workstations.
• Load Capacity: The crane needed to handle loads up to 5 tons, typical for their assembly operations.
• Ease of Installation: A design that could be quickly assembled and disassembled without specialized tools.
• Space Constraints: The workspace required a compact yet robust solution.
• During initial discussions, it became clear that conventional gantry cranes wouldn't meet the client’s mobility and flexibility needs. Additionally, the uneven flooring of the assembly workshop posed a challenge for stability.

Solution Offered

Based on the client’s requirements, Yuantai engineers proposed a 5-ton portable gantry crane tailored to their operational demands.

1. Custom Design:

   • The portable gantry crane was designed with a lightweight yet durable steel frame.
   • It featured an adjustable height to accommodate different assembly tasks and varying workspace requirements.

2. Mobility Features:

   • The crane was equipped with heavy-duty polyurethane casters to ensure smooth movement across the workshop, even on uneven floors.
   • A locking mechanism on the wheels provided stability during lifting operations.

3. Ease of Assembly:

   • The modular design allowed for quick assembly and disassembly, reducing downtime.
   • No specialized tools were required, making it convenient for the client's in-house team.

4. Load Handling:

   • The crane included a high-quality electric hoist system for precise and efficient load handling.
   • A robust trolley mechanism ensured smooth horizontal movement along the gantry beam.

Key Advantages of the Proposed Solution

1. Flexibility:

   • The adjustable height and mobility made the crane versatile for various assembly tasks.
   • Its compact design allowed it to fit seamlessly into the client's constrained workspace.

2. Cost-Effectiveness:

   • The portable nature of the crane eliminated the need for multiple fixed cranes, reducing overall investment.
   • The modular design minimized installation and maintenance costs.

3. Improved Productivity:

   • The electric hoist system enhanced lifting speed and precision, significantly improving workflow efficiency.

4. Enhanced Safety:

   • The locking caster mechanism ensured stability during operations, mitigating safety risks.

Implementation and Results

1. Delivery and Assembly:

   • The crane was delivered in modular components to facilitate easy transportation.
   • A team of Yuantai technicians guided the assembly process, completing it within a single day.

   Feedback

   Upon completion of the installation, Samson told us that he didn't realize how easy it was to install the gantry crane and that it was now easier than ever for them to assemble parts.