Single Girder Cranes in Indian Concrete Factory

2022-12-20 18:00:02

Indian Customer's Concrete Plant

Concrete is an almost universally usable construction material. However, not all concrete is equal. Various kinds and types of concrete allow the properties of the concrete to meet the requirements in question. Different compositions of concrete make it possible to fulfill such characteristics as load-bearing capacity, safety, and protection from heat, moisture, fire, and noise. The right ratio of the different materials that concrete is composed of is very important when mixing different kinds of concrete. Then it is imperative to quickly transport this building material to the building site and to spread it as soon as possible in order to correctly use the concrete.

One of the leading producers in India of concrete mixing systems, for transit mixers, and for concrete pumps is the company Aja***y with headquarters in Bangalore in the south of India. The company was founded in 1992 and was based on a partnership with the Italian company Fiori***A. There are two more production plants in India in addition to the headquarters. A sales network of over 30 agents ensures customer proximity. A service network of about 100 service and repair points guarantee the continual availability of concrete mixing systems and trucks. A new state-of-art plant of the company is to be found at Doddaballapura to the north of Bangalore. The complete production and final assembly of the transit mixers are situated here with an average output time of fewer than 40 minutes.

Customer Requirements for Overhead Cranes

single girder traveling cranes in production for truck mixers.
Suspended rail system with single girder cranes.
Single girder traveling crane transports heavy components to the assembly station.
Single girder traveling cranes with load capacity between 2 and 4 tons.
10 suspended rail systems with load capacity up to 1250 kg.
Single girder traveling cranes with monorail trolley.
Single girder traveling cranes equipped with direct drives operating.

Crane Solutions for Indian Customers

Producing these robust vehicles in such a short processing time requires a high production competence which in turn relies on suitable material flow solutions. The company ensures the required materials are supplied to the individual workstations along the automated assembly line by making use of a solution that combines several EOT cranes with lightweight crane systems. 12 single girder EOT cranes in total work at the top transport level: they have lifting capacities of between 2 and 4 tonnes and span between 6.33 and 22.60 meters. All cranes feature monorail trolleys. These compactly designed hoists have very favorable installation dimensions and come with two direct drives as trolley travel drives for cross-traveling. This particular wire rope hoist is one of the most popular ones in the lower load capacity range of between 1 and 16 tonnes. The EOT cranes are used to transport to their assembly stations larger and heavier components such as the concrete mixing drum of the concrete mixing transport trucks. Smaller and less heavy components are transported by suspended rail systems at individual workstations. A total of 10 single girder cranes for SWLs of up to 1,250 kg are installed at the different workstations. Double girder cranes are used for loads weighing up to 2,000 kg. Both types of cranes are characterized by ease of movement. The components processed in the assembly line have loads of between 500 and 1,600 kg: long and cross-traveling are done manually. Electric lifting and lowering of the loads are carried out by diverse electric chain hoists. They can lift loads weighing up to 4,000 kg depending on the design.

Productivity in this production plant has increased 2.5 fold thanks to this combination of EOT cranes and suspended rail systems ensuring the individual assembly stations are continually supplied with material.

Why Custom a Crane Solution?

At Yuantai, we know that there is no "one size fits all" in the lifting field. Universal cranes are suitable for general factories, warehouses, etc. Besides, different applications have different needs for cranes. For example, steel industries often lift steel plates, so need electromagnetic cranes. Ports and docks often need to load ore, gravel, and other bulk goods, so need to grab bucket cranes. Chemical dangerous places often need to carry flammable and explosive materials, so need explosion proof cranes.

So, we provide customized cranes according to the special needs of our customers. Custom crane solutions offer many benefits in a variety of applications：

Improve efficiency: Cranes can use automatic controls, and special accessories to improve efficiency.
Break space constraints: In limited spaces, standard cranes may not fit due to their size. Custom cranes can be designed as compact or lightweight cranes.
Cost savings: Customized cranes can lead to long-term cost savings. Customized crane solutions ensure crane's performance is all necessary for your business.

Get Your Free Quote

I'm happy to help you with a crane solution and pricing. Please provide me with the following crane specifications:

What type of overhead cranes do you need? (i.e., overhead crane, gantry crane, etc.)
What lifting capacity do you need for your overhead crane?
What span of crane do you need?
What lifting height of overhead cranes do you need?
What material will the crane lift? (i.e., steel, concrete, etc.)
Will the crane be used indoors or outdoors?
Any special requirements for the crane? (i.e., explosion-proof, etc.)

If you have any crane needs, please contact us online or email us at cherry@ytcrane.com. WhatsApp/WeChat：+86 15093126500 . Our crane engineers will give you a suitable crane solution and a specific crane price within 24 hours.